Northumbrian Water opts for energy-efficient ZS screw blower
Northumbrian Water, a leading provider of water and sewerage services in the North East of England, has chosen Atlas Copco ZS screw blower technology to help reduce energy consumption and minimise service costs at its sewage treatment works in Newton Aycliffe, County Durham.
Atlas Copco ZS screw blowers helped us improved with 20% on energy usage, so we decided to replace all our conventional lobe blowers with Atlas Copco screw blowers.
Screw versus lobe comparison performance test
Based on these test results and continuous reliability issues with the lobe blowers it was decided to replace a second lobe blower with an Atlas Copco ZS90-VSD, low-pressure, oil-free rotary screw blower. The blower unit comprises a complete package based on a simple internal principle: precision timing gears maintain minute clearances between two intermeshing dry screw elements that never touch. No lubrication is required in the compression space and specially designed seals prevent any rotor bearing oil from entering the compression chamber. Intake air is compressed between the rotors and their housing and oil-free, pulsation-free air at pressures of approx. 480 mbar is delivered at an output rate of more than 4000m3/hr dependent upon process demand.
Convincing results: lobe technology replaced over the whole customer site
Northumbrian Water has now placed a third order with Atlas Copco to replace the remaining two lobe units installed at Newton Aycliffe Waste Water Treatment Plant with a further two ZS 90 screw blowers. Alan Harle, the Northumbrian Water engineer who conducted the comparison tests, commented: “From an operational perspective, Atlas Copco’s ZS blowers have performed well, especially when compared with the incumbent blowers, and we are very pleased with the 20% improvement we have already seen. I would say that the proof is in the pudding and given that NWL have chosen to replace all blowers with the Atlas Copco units speaks volumes.”